Diamond and CBN are defined as super hard materials due to their extreme hardness that surpasses the traditional abrasive materials like alumina oxide or silicon carbide. Diamond and CBN Wheels are widely used in highly effective grinding processes and offer substantial benefits over traditional wheels.

The chosen grit size affects the performance of the wheel determining the stock remove rate and surface finishing that can be achieved coarser grit size enables a higher material removal rate and rougher surface finishing, while a fine grit size is used for attaining a smoother surface finishing.

Dressing grinding wheels is an essential step without which high quality results cannot be achieved. There are as many different dressing tools as there are grinding tasks. Stationary dressing tools with Single Point & Multi Point Diamond Dressers are suitable for every grinding application BASIC GUIDELINE achieve a superior surface finish and high metal removal rates, it is of utmost importance to work with SMALL amounts of infeed ad (0.002 mm to 0.003 mm; 0.00008" to 0,0012") In order to increase the wheel's surface roughness, increase the crossfeed velosity vd rather than increasing the depth of dressing infeed ad. Higher crossfeed velocity = higher wheel surface roughness and vice versa. Notes Always apply grinding fluid when dressing. Diamonds are very heat sensitive! Never traverse grinding wheel without further incrementing the dressing depth

Truing and Dressing are necessary for keeping your super abrasive grinding wheel in ultimate working condition. Truing gives the grinding wheel its geometrical accuracy and makes it run true while dressing opens up the grinding wheel, and exposes the abrasive grit by clearing away bond material from around the cutting edges.

No. Because each wheel is custom engineered for the application, we do not carry wheels in stock except for specific customers under agreement. Each grinding wheel is custom manufactured for optimized performance based on a wide array of variables such as material of the workpiece, grinding machine, dressing method, volume of parts, coolant type, stock removal, and current grinding process. We work quickly, and with care, to ensure a quality product is delivered promptly, and to precise specifications.

CBN and Diamond wheels are highly durable and essential tools for cutting, grinding, and shaping hard materials like ceramics, metals, or composites. Follow these guidelines to maintain the performance and longevity of your grinding wheel: Cleaning: Properly placed coolant and pressure ensure proper cleaning and removal of grinding swarf from the grinding wheel structure. Depending on the application/material being ground, special considerations may be needed Truing & Dressing: Periodically dress the wheel to maintain its cutting surface and shape to ensure its effectiveness. This process exposes new, sharp diamond particles and maintains a true profile. Our dressing specialists can recommend the best dressing tool for your process. Cooling: Adequate cooling is essential during operation to prevent overheating. Use coolants with proper nozzle placement to lubricate and cool the wheel during use, especially in high-speed applications. Storage: Store diamond wheels in a dry and secure place to prevent contamination or damage. Avoid exposure to moisture or extreme temperatures that might affect the wheel's integrity. Inspection: Regularly inspect diamond wheels for any signs of damage, wear, or unevenness. Replace worn-out or damaged wheels promptly to prevent safety hazards and maintain quality results. Never use a wheel that has been subject to crash or other mishap that could affect product integrity (sometimes they can be returned and recertified for use). Proper Usage: Check with one of our application engineers for the correct usage of Diamond & CBN wheels. Avoid using excessive pressure or inappropriate speeds that can cause damage. Never operate a grinding wheel above the speed that it is marked for. Safety Measures: Always use appropriate safety gear when working with diamond wheels, including goggles, gloves, and face masks, as they can generate fine, airborne particles during operation.

1) Abrasive of Grinding Wheel, Diamond or CBN 2) Shape and Size of Grinding Wheels 3) Grain Size (Mesh) 4) Concentration 5) Bond Types ( Or tell us the Usage of Diamond and CBN Grinding Wheels) 6) Quantity; These are very basic inforation for us to work out the accurate price to you.

Each grinding wheel is tailored to meet the distinct grinding parameters of our customers. Pricing for these custom products depends on the specific requirements of the grinding wheel, which is dictated by your unique application and process.

First of all, let’s have a general understanding of what materials are suitable for grinding workpieces with diamond grinding wheels and CBN grinding wheels. Usually, diamond grinding wheels and diamond tools are suitable for processing hard and brittle non-metallic materials, such as glass, ceramics, stone, silicon material, ferrite, semiconductor materials, etc. CBN grinding wheels are mainly used to process hard and tough materials, especially ferrous metals, such as various steel materials, stainless steel, high-speed steel, hardened steel, and high-carbon steel. In short, diamond wheels grind most non-metals, and CBN wheels grind most metals. The main component of cemented carbide is tungsten carbide, so it is also called tungsten steel. It can be determined that cemented carbide is a kind of metal, so why CBN grinding wheel can grind most metals, but it is necessary to use a diamond grinding wheel to grind cemented carbide? In the previous video, it was said that the diamond grinding wheel is prone to carbonization when grinding steel. But not when grinding cemented carbide. The difference between cemented carbide and other metals is that cemented carbide is an alloy material made of hard compounds of refractory metals and bonding metals through powder metallurgy.